Tag Archives: Organic Fertilizer Production

Our In-Vessel Compost Machine Factory Selection Tips

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A very unique type of compost machinery that you can use on a large scale is called in-vessel composting. This is a process that involves placing all of your compost in a container, building, or some type of vessel that can be made of metal or plastic. There are those that have used concrete bunkers before, as long as there was proper airflow. If they could control the temperature, allowing the area to become a bioreactor, the aerobic bacteria decomposition of the compost with lead to the conversion of it into fertilizer. If you would like to get one of these hot compost machines factories, here is how you can locate a business that is selling them.

Understanding In-vessel Composting

Once you have chosen a container to place the compost in, you need to regulate the airflow. This can be done through buried tubes, ones that will have air forced into them, under a great deal of pressure. It biofilter will often be used, plus levels of moisture and the temperature will be monitored at all times. Aerobic decomposition conditions will be met, leading to the conversion of this material in a timely way. So where do you find a manufacturer that can create entire factories which will convert animal manure into fertilizer in this manner?

The machine for in vessel composting

fermentation tank for making animal manure fertilizer

How Can You Get An Entire Factory That Does This?

If you invest in an entire factory, you could be producing tons of this material on a monthly basis. You will have multiple containers, filled with tons of compost, that are all regulated automatically. There are often manual and fully automated systems that you can choose from. However, you must consider the risks as well. There are chemicals that can be produced during this process that must be filtered out so as to avoid the potential of contaminating people using the system. Simply find a company that specializes in in-vessel composting equipment and they will likely have a factory like this available for use.

How To Manage The Entire System

To manage the entire system, you need to use not only electronic sensors and systems, but also people that can monitor the entire factory. For example, a in vessel composting system that is electronic may not be able to detect offensive odors which could be the result of anaerobic decomposition. Volatile organic compounds may also be produced, which is why you will want to install a biofilter. If the system is set in place properly, and your workers are trained to use this factory, it can lead to higher levels of production with safety in mind.

In-vessel composting machine in fertilizer plant

Fermentation tank for sale

In-vessel composting systems have been used for quite some time. They are highly efficient, yet must be managed within an even higher level of efficiency to protect those managing the entire factory. These are often delivered in multiple shipments. Placing everything together will take time. However, once it is fully functional, you will have access to a unique system for composting virtually any type of manure into fertilizer in record time. Find out more about in-vessel composting systems today.

How To Find The Right Self Propelled Compost Turner

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The self propelled compost turner is an essential part of any fertilizer production line. This turner will drive itself and it has 4 wheels that allow it to turn freely. The turner makes producing fertilizer much more efficient since it quickly turns the compost so it can produce the manure faster. Read on to learn how this machine works and how to choose the right model for your business.

ShunXin Crawler Type Compost Turner for Windrow Composting

ShunXin Crawler Type Compost Turner for Windrow Composting

Turning the compost regularly is very important since it lowers the temperature of the compost and allows the oxygen to permeate all the compost which makes it break down faster so you can produce the fertilizer faster. The turner has many benefits that make it a great investment for your organic fertilizer production business. The turner has an advanced design. It increases fermentation and the machine is made out of the highest quality materials. The machine doesn’t use a lot of energy which will keep the energy costs down when you run the machine. It can also turn over a high volume of compost so you can produce more fertilizer.

The machines can handle up to 500 cubic feet of fresh manure and this can be converted to up to 200 tons of fertilizer. The machine is made to operate efficiently and you will find that the machine is very easy to operate. It has a good load balance and the solid and compact build ensures that the machine is very easy to use and operate.

The turner is easy to control and it doesn’t need a lot of maintenance which means that you can use the machine for longer periods of time. The turner is very reliable and it can even be customized so you get the exact specifications you need for your business. The compost turner price is very affordable and it comes in multiple price points so you can choose from multiple prices that fit your needs. The turner can be fitted with an air conditioner, automatic sprayer, and more, depending on what your needs are.

Moving Type Compost Turner for Windrow Composting

Moving Type Compost Turner for Windrow Composting

The machine has four wheels that can move forward, backward, and free so you can manipulate the machine in many different directions. One person operates the machine and the bottom of the machine is fitted with rotary knives on a drum that turns to loosen and blend the compost. The machine is very efficient and the turned compost will ferment so much faster when it is turned on a regular basis. The machine can be used in covered areas and in open areas. The machine also works on livestock manure which will allow the compost to form into fertilizer in just 6 days. This process also kills off viruses in the manure. The machine speeds decay so you can start making money faster.

If you want to speed up the fermentation process, the self propelled composting machine will help you achieve your goals quickly. Increase your profits and shorten your production time when you start using this essential machine in your fertilizer business.

Types of Fertilizers You Can Make in a Fertilizer Plant

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There are two types of fertilizers: direct fertilizers and indirect fertilizers. Direct fertilizers provide essential nutrients to the soil, such as micro-element fertilizer, compound fertilizer, and NPK. Indirect fertilizers, on the other hand, improve the soil’s chemical and physical properties. Many people question what type of fertilizer they can produce in a fertilizer plant (How to set up a fertilizer plant, you can visit: https://www.fertilizer-plants.com/fertilizer-production-plant/). Here are a few that you can make:

Manure Fertilizer by SX Organic Fertilizer Production Line

Manure Fertilizer by SX Organic Fertilizer Production Line

1. Ammonium nitrogen fertilizer

Ammonium nitrogen fertilizer consists of ammonium sulfate, ammonium bicarbonate, ammonia, and ammonium chloride. Soil colloids easily adsorb ammonium nitrogen. They break down the fertilizer into their clay mineral crystal layer. Ammonium nitrogen oxidizes to become nitrate easily. Moreover, ammonia loses its volatility when places in an alkaline environment. But remember, ammonium nitrogen fertilizers are corrosive and produce an irritating. You should always dilute this fertilizer with water before spreading it over crops.

2. Nitrate nitrogen fertilizer

Nitrate nitrogen fertilizers contain calcium nitrate, sodium nitrate, and ammonium nitrate. One of the reasons why nitrate nitrogen is so popular is it dissolves in water instantly. It moves in the soil fast and only a small quantity can make a significant portion of the crops healthy. But you need to be selective with nitrate nitrogen fertilizer when it comes to crops. For example, wheat and corn prefer nitrate nitrogen fertilizer because it facilitates synthesis of organic anion. Vegetables, on the other hand, may not require this type of fertilizer. Therefore, don’t forget to check whether nitrate nitrogen is applicable to your crop or not.

3. Amide nitrogen fertilizer

Carbamide or urea is a simple organic compound made from protein metabolism in fishes and mammals. This type of fertilizer contains 46% nitrogen, the highest among any other fertilizer. This is a neutral fertilizer and works on a variety of soils and crops. Its low destructive effect makes it one of the most highly-used fertilizers in the agricultural industry. Most farmers use amide nitrogen as the base fertilizer, seed fertilizer, and even as top dressing. It takes nearly 7 to 10 days to make amide nitrogen fertilizers with a compound fertilizer manufacturing line. You also need to keep an eye on the temperature while making this fertilizer. Make sure the temperature doesn’t cross 30 degrees at any stage.

Compound Fertilizer Double Roller Extrusion Granulation Production Line

Compound Fertilizer Double Roller Extrusion Granulation Production Line

Equipments to make fertilizers

Do you want to make homemade fertilizers? You will need specialized equipment and machines to ensure you get high-quality fertilizers that don’t contain too many synthetic fillers or chemicals. Here are the machines you will need:

• Fertilizer drill

• Fertilizer spreader

• Biomass briquetting plant

• Biomass plant

• Fertilizer granule making machine

• Animal drawn seed cum fertilizer drill

• Tractor drawn seed cum fertilizer drill

• Fertigation system

• 4-wheel compost turner ( a small windrow compost turner)

Moving Type Compost Turner for Windrow Composting

Moving Type Compost Turner for Windrow Composting

You need to invest a lot in these machines to set up a fertilizer-making factory. But the quality of fertilizer you make is top-notch. You may not want to go back to buying chemical fertilizers again once you start making your own fertilizers. But keep the type of fertilizer in mind that goes with the crop you want to grow.