What is a fertilizer pan granulator for making fertilizer granules?

Also known as a pan pelletizer, a pan granulator is a drum-like machine that turns organic fertilizer powder or compound fertilizers into granules. It looks very similar to a huge pan, hence the name of pan granulator. This machine needs to be used together with other fertilizer making machines, as it is part of the standard fertilizer production line. If you want to make organic fertilizer and to either use it for your own crops or sell it to other farmers, you’ll need to find the ideal way to store and pack it. As pellets or granules are the universally agreed standard, that’s also your best choice.

disc granulator equipment

disc granulator equipment

When choosing your fertilizer pan granulator, you need to take into consideration a few things that have a direct influence on the effectiveness of this machine. First of all, you have to think about the purpose of your production plant. Do you only need to pelletize organic fertilizer or you’d like to use your equipment also to pelletize compound fertilizers? Would you rather invest in a device that can pelletize a wider range of powders? Would you need to turn animal waste into fertilizer, as well? You should take your time and analyze your business needs in great depth to ensure that you buy the right type of equipment to suit your specific fertilizer granulation requirements.

One of the most important features pf this type of machine is the granulation rate. This number should be as close to 100% as possible, as it is in your best interest to turn the whole amount of powdery material into pellets. However, a rate of 100% isn’t possible. Machines that provide a 95% granulation rate are considered to be extremely effective. This is as good as you can get, so you should be pleased with a machine that turns over 90% of your powder into pellets.

Organic fertilizer pan pelletizer

Organic fertilizer pan pelletizer

The size of the disk pan is another technical specification to carefully consider when shopping around for the best fertilizer pan type granulator. The smallest machine you can get has a disk pan of only 500 mm diameter. This small size suits smaller businesses or farms that don’t have a generous amount of storage space. Such machines are known as lab granulators and they offer the convenience of space. However, if you intend to make organic fertilizer pellets on a larger scale, you’ll need to choose a much bigger machine. There are pan granulators that feature a diameter of 3600 mm. Such machines are able to process up to 6t of powder per hour.

The granulation method is another detail that will influence your choice. There are machines that employ wet granulation method and others that use dry granulation. Wet granulation is better, as it is more environmentally-friendly than dry granulation.

Choosing the ideal fertilizer pan granulator is a matter of determining your production needs, in terms of materials to be pelletized and processing volume capabilities. Furthermore, you should assess all your available options, in order to invest in the best equipment for your fertilizer production line.

How To Choose Cost Effective NPK Granulation Equipment For Your Fertilizer Business?

When it comes to investing in new NPK granulation equipment for your fertilizer business, you want to ensure that you source the most cost-effective machinery. There are many different types of granulators in the marketplace, which means research is key for ensuring you obtain a model that can meet the requirements of your fertilizer manufacturing business. Perhaps one of the best ways to avail of the competitive prices is to obtain price quotes from multiple NPK granulation equipment vendors. Keep in mind that list prices are typically just guide prices, as most manufacturers offer machine customization options. Furthermore, don’t forget to check out any deals on refurbished and end-of-line NPK granulators.

NPK Compound Fertilizer Two roller extrusion pellet mill

NPK Compound Fertilizer Two roller extrusion pellet mill

Some of the different types of fertilizer granulators available include the pan granulator, disc granulator, rotary drum granulator, and double roller granulator. Machines from the best manufacturers are constructed from high-grade steel to ensure long service life. The type of NPK compound fertilizer granulator your invest in will largely depend whether you need to carry out wet granulation or dry granulation.

A double roller extrusion granulator is ideal for producing NPK fertilizer pellets using the dry granulation manufacturing process. For dry granulation, your nitrogen-phosphorous-potassium compound powder must not have a moisture content exceeding 5%. If your raw materials have a high water content, you need to buy wet granulation equipment.

A double roller granulator can operate at room temperature and requires no drying processes. What’s more, as the materials are rolled and formed in one process, fertilizer pellet manufacturing productivity can be greatly enhanced with a double roller style machine. The typical granule diameter will range from 3mm to 10mmm depending on the model selected.

Here are some of the benefits of buying high-quality cost effective NPK compound fertilizer granulation equipment from top-rated suppliers:

1. Greater choice of granulating machines with varying capacities, appearances, and configurations.
2. All machines have high granulating rates. The balling rate of high-grade machines is over 93%, which means businesses can make more pellets in a shorter span on time.
3. The equipment has a wide range of applications. Many granulators are not limited to the production of NPK fertilizer pellets; they can also be used for pelletizing chicken manure, cow dong, organic matter and more.
4. Machines are easy to operate. Simple operation controls mean businesses don’t have to spend weeks reading technical manuals to get their production line started.
5. Fast order shipping and installation times.
6. Long working life. Providing NPK granulators are operated in accordance with manufacturer guidelines, businesses can benefit from machines with long service lives.

NPK Granulator Prices

The cheapest type of fertilizer granulators tends to be pan granulators because they have a simpler structure and a limited capacity. Rotating granulators provide a great compromise between price and capacity. Our high-quality double roller extrusion granulators are typically the most expensive models because they are able to operate independently and can produce large quantities of pellets very efficiently. Note that if you are ordering from an overseas supplier, fluctuations in currency exchange rates can affect the total price of your machinery.